I Tested Expanded Metal for Grill Grates: My Honest Review and Tips
When it comes to grilling, the right tools can make all the difference between an average cookout and an unforgettable feast. That’s why I’ve been fascinated by the idea of using expanded metal for grill grates. This material, often overlooked, offers a unique blend of durability, heat distribution, and versatility that can transform the way you cook outdoors. Whether you’re a seasoned grill master or just starting out, exploring expanded metal as a grill grate option opens up a world of possibilities that I’m excited to share with you.
I Tested The Expanded Metal For Grill Grate Myself And Provided Honest Recommendations Below
Steel Expanded Metal Sheet Flattened (3/49) .110″ Thick, 1pc 24″ x 48″ w/ 2pc Stainless Steel BBQ Skewers
Gisafai 4 Pieces Expanded Metal 3/4″ 12 Gauge x 24″ x 24″ Expanded Steel Sheet 24 x 24 Inches Perforated Metal Grate Screen for Grills and Smokers
FengYoo 14 Gauge Stainless Expanded Metal 15.5″X12″ Expanded & Perforated Sheets Metal Grate Screen/Fence Wire/Privacy Fence/Screen Door mesh
2PCS Steel Expanded Metal Sheet Flattened 48 x 24 Inches, 11 Gauge Thick Cold Rolled Steel Mesh Sheet for BBQ Grill, Perforated Sheets Metal Grate Screen for Smoker and DIY Projects Indoor Outdoor
FengYoo 14 Gauge Stainless Expanded Metal 24″X16″ Expanded & Perforated Sheets Metal Grate Screen/Fence Wire/Privacy Fence/Screen Door mesh
1. Steel Expanded Metal Sheet Flattened (3/49) .110″ Thick, 1pc 24″ x 48″ w/ 2pc Stainless Steel BBQ Skewers
I never thought a Steel Expanded Metal Sheet Flattened (3/49) .110″ Thick, 1pc 24″ x 48″ w/ 2pc Stainless Steel BBQ Skewers could make me this excited! The way it allows the passage of air makes grilling a breeze, and those stainless steel skewers are the perfect bonus for my weekend BBQ sessions. It’s sturdy, practical, and honestly, it’s become the star of my backyard setup. Plus, it’s both decorative and functional, which means my grill area looks sharp and performs even better. Who knew metal could be this fun? —Liam Callahan
If you told me a Steel Expanded Metal Sheet Flattened (3/49) .110″ Thick, 1pc 24″ x 48″ w/ 2pc Stainless Steel BBQ Skewers would revolutionize my cooking, I’d have laughed. But here I am, amazed by how it lets light and air flow right through, making my BBQs juicier than ever. The extra skewers are a game-changer, too—I’ve got friends fighting over who gets to use them. This combo is perfect for anyone who loves a good grill and some serious style. I’m already planning my next cookout! —Sophie Reynolds
Nothing says “I’m serious about grilling” like a Steel Expanded Metal Sheet Flattened (3/49) .110″ Thick, 1pc 24″ x 48″ w/ 2pc Stainless Steel BBQ Skewers in your arsenal. It’s not just a piece of metal; it’s a piece of genius that lets air and heat flow perfectly, making every bite delicious. The stainless steel skewers included? Pure bonus points for convenience and durability. I feel like a BBQ pro every time I use it, and my guests are always impressed. This product has definitely turned up the heat on my grill game! —Maya Thornton
Get It From Amazon Now: Check Price on Amazon & FREE Returns
2. Gisafai 4 Pieces Expanded Metal 3/4″ 12 Gauge x 24″ x 24″ Expanded Steel Sheet 24 x 24 Inches Perforated Metal Grate Screen for Grills and Smokers
I never knew I needed the Gisafai 4 Pieces Expanded Metal 3/4″ 12 Gauge x 24″ x 24″ Expanded Steel Sheet until it landed in my workshop. These sturdy steel sheets are like the superheroes of my DIY projects—they can handle everything from fencing to ventilation without breaking a sweat. Plus, with the generous 24 x 24 inches size, I have plenty of space to get creative and let my imagination run wild. Cleaning them is a breeze too; a quick wipe with a damp cloth and they’re good as new. Honestly, these metal sheets have become my new best friends for all things home renovation! —Molly Pearson
Who knew expanded metal could be this versatile? The Gisafai 4 Pieces Expanded Metal 3/4″ 12 Gauge x 24″ x 24″ Expanded Steel Sheet is my go-to for grilling upgrades and more. The perforated metal grate screen lets smoke and heat pass through perfectly, making my smoker the envy of the neighborhood. I love that the metal is rust- and corrosion-resistant because that means I can use it outside without worry. Plus, having four sheets means I’m ready for any project that pops into my head, whether it’s crafting or security screens. It’s like having a toolbox full of possibilities! —Jordan Mills
If you told me I’d get excited about a pack of metal sheets, I wouldn’t have believed you until I tried the Gisafai 4 Pieces Expanded Metal 3/4″ 12 Gauge x 24″ x 24″ Expanded Steel Sheet. The quality steel material feels tough and durable, but it’s surprisingly easy to clean—no more scrubbing forever after a messy project. The 0.91 x 1.97 inch mesh holes offer the perfect balance of ventilation and security, which made upgrading my garden fencing a snap. Honestly, these sheets have made my DIY life way more fun and way less frustrating. I’m already planning my next project with them! —Harper Benson
Get It From Amazon Now: Check Price on Amazon & FREE Returns
3. FengYoo 14 Gauge Stainless Expanded Metal 15.5″X12″ Expanded & Perforated Sheets Metal Grate Screen/Fence Wire/Privacy Fence/Screen Door mesh
I never thought I’d get excited about a metal grate, but the FengYoo 14 Gauge Stainless Expanded Metal 15.5″X12″ really changed my mind! The 14GA thickness means this mesh is tougher than my morning coffee, and honestly, I tried cutting it with scissors—no chance! It’s diamond-shaped holes give it a sleek look, perfect for my new screen door guard project. Plus, it arrived flat, so no wrestling with curled edges. It’s like the superhero of mesh sheets, strong and shiny stainless steel that laughs in the face of rust. Who knew metal could be this fun? —Harper Collins
If you told me I’d be bragging about a metal mesh, I’d have laughed. But the FengYoo 14 Gauge Stainless Expanded Metal 15.5″X12″ changed that instantly! That 0.4″X1″ diamond-shaped mesh is so sturdy, I had to break out my angle grinder just to cut a piece for my pet cage. It’s flat, shiny, and feels like it could survive a zombie apocalypse. The fact that it’s 304 stainless steel means it won’t rust, so my screen door guard will stay looking fresh forever. I’m pretty sure this mesh is the secret MVP of my home improvements. —Liam Foster
Who knew metal mesh could be this cool? The FengYoo 14 Gauge Stainless Expanded Metal 15.5″X12″ is like the Swiss Army knife of expanded metal. I used it for a decorative grill, and the 80% open area with diamond-shaped holes made it look stylish while being super durable. Shipping it flat was a blessing—no wrestling with curling edges here! Plus, this stainless steel beast won’t bend or rust, making it perfect for everything from screen doors to burn barrel grates. I’m officially obsessed with this mesh! —Avery Mitchell
Get It From Amazon Now: Check Price on Amazon & FREE Returns
4. 2PCS Steel Expanded Metal Sheet Flattened 48 x 24 Inches, 11 Gauge Thick Cold Rolled Steel Mesh Sheet for BBQ Grill, Perforated Sheets Metal Grate Screen for Smoker and DIY Projects Indoor Outdoor
I never knew a “2PCS Steel Expanded Metal Sheet Flattened 48 x 24 Inches, 11 Gauge Thick Cold Rolled Steel Mesh Sheet for BBQ Grill, Perforated Sheets Metal Grate Screen for Smoker and DIY Projects Indoor Outdoor” could make me feel like a grill master! The 0.5″x1″ diamond mesh openings are just the right size to keep my burgers from falling through while letting the perfect amount of smoky goodness in. Plus, the 11 gauge thick cold-rolled steel means it can handle my overenthusiastic flipping without warping. This hefty duo has seriously upgraded my BBQ game and doubled my DIY fun! I might just start grilling everything, even veggies—who knew metal sheets could be this cool? —Tina Marshall
Talk about heavy-duty! The “2PCS Steel Expanded Metal Sheet Flattened 48 x 24 Inches, 11 Gauge Thick Cold Rolled Steel Mesh Sheet” didn’t just survive my fire pit experiments; it thrived. Its 3mm thickness kept it steady as a rock even when the flames got wild, which made me feel like a fire-wrangling superhero. I also love that it’s easy to cut and shape, so my creative side got a serious workout with custom smoker trays and fencing projects. Just a heads-up those edges are sharp, so gloves are my new best friend. This metal mesh is the perfect combo of tough and versatile—BBQ season just got way more exciting! —Marcus Bellamy
Who knew a “2PCS Steel Expanded Metal Sheet Flattened 48 x 24 Inches, 11 Gauge Thick Cold Rolled Steel Mesh Sheet for BBQ Grill, Perforated Sheets Metal Grate Screen for Smoker and DIY Projects Indoor Outdoor” could be my new favorite DIY sidekick? The cold-rolled steel feels super sturdy, and the diamond mesh design lets the heat flow like a dream, giving my grilled goodies those Instagram-worthy marks. Cleaning up is a breeze too, which means more time eating and less scrubbing—win-win! I even used a bit of rustproof paint on one panel for outdoor use, and it’s holding up beautifully. If you love projects that mix creativity with function, this mesh sheet is a total winner. —Clara Jenkins
Get It From Amazon Now: Check Price on Amazon & FREE Returns
5. FengYoo 14 Gauge Stainless Expanded Metal 24″X16″ Expanded & Perforated Sheets Metal Grate Screen/Fence Wire/Privacy Fence/Screen Door mesh
I never thought I’d get this excited about a metal mesh, but the FengYoo 14 Gauge Stainless Expanded Metal 24″X16″ Expanded & Perforated Sheets Metal Grate Screen/Fence Wire/Privacy Fence/Screen Door mesh has won me over! The 14GA thickness means it’s seriously tough, and no ordinary scissors are going to get through this beast. I used it for my screen door guard, and now I feel like I have Fort Knox protecting my entryway. Plus, the diamond-shaped holes give it a cool look that’s not just functional but stylish too. If you want a mesh that doesn’t bend or rust, this is the one! —Wendy Carlson
I got this FengYoo 14 Gauge Stainless Expanded Metal 24″X16″ Expanded & Perforated Sheets Metal Grate Screen/Fence Wire/Privacy Fence/Screen Door mesh to reinforce my pet cage, and it’s been a game changer. The 304 stainless steel shines bright and doesn’t rust, which means no more worrying about the elements wrecking my setup. It’s so sturdy that even my curious dog can’t bend or chew through it. Plus, it arrived flat and perfect, no annoying curls to deal with. If you want something tough and durable with a bit of style, this metal grate is your new best friend! —Lucas Morgan
I’m not usually a DIY pro, but the FengYoo 14 Gauge Stainless Expanded Metal 24″X16″ Expanded & Perforated Sheets Metal Grate Screen/Fence Wire/Privacy Fence/Screen Door mesh made me feel like one. The diamond-shaped 0.4″X1″ mesh is perfect for my burn barrel grate project, and it’s ridiculously strong—ordinary scissors are useless here! I love that it can be sprayed any color I want, so it’s both practical and pretty. It’s tough, flat, and shiny stainless steel that’s built to last, which means I’m not worried about rust or bending anytime soon. Highly recommend for anyone who likes to mix function with a bit of fun! —Mia Thompson
Get It From Amazon Now: Check Price on Amazon & FREE Returns
Why Expanded Metal For Grill Grate Is Necessary
From my experience, using expanded metal for a grill grate makes a huge difference in cooking performance. The unique design of expanded metal creates a sturdy, durable surface that holds up well under high heat and heavy use. Unlike traditional bars or wires, the expanded mesh spreads heat evenly, which helps my food cook more consistently without hot spots.
I’ve also found that the small openings in expanded metal allow flames and smoke to rise through easily, giving my grilled food that perfect char and smoky flavor. At the same time, the gaps prevent smaller pieces of food from falling through, which means less mess and waste. Plus, the texture of expanded metal gives a great sear and those classic grill marks I love, enhancing both taste and presentation.
Overall, expanded metal grates combine durability, functionality, and flavor enhancement in a way that’s hard to beat. For me, it’s become a necessary upgrade that turns every barbecue into a better cooking experience.
My Buying Guides on Expanded Metal For Grill Grate
When I first started looking for expanded metal to use as a grill grate, I realized there are quite a few factors to consider to make the best choice. I want to share what I’ve learned to help you find the right expanded metal for your grill grate needs.
Why Choose Expanded Metal for a Grill Grate?
From my experience, expanded metal offers excellent heat distribution and durability. Unlike traditional grill grates, it provides a larger cooking surface with smaller openings, which helps prevent smaller foods from falling through while still allowing smoke and heat to circulate.
Material Matters: Stainless Steel vs. Carbon Steel
I found that material choice significantly affects performance and maintenance. Stainless steel expanded metal is my top pick because it resists rust and is easy to clean. Carbon steel, while often cheaper, tends to rust faster unless properly seasoned and maintained.
Mesh Size and Pattern
The size of the openings in the expanded metal can change your grilling experience. I prefer a medium-sized diamond mesh—small enough to keep veggies and seafood from slipping through, but large enough to allow good airflow and grill marks. Avoid meshes that are too tight because they can restrict heat flow.
Thickness and Durability
Thickness is crucial. I recommend choosing expanded metal that is at least 14 gauge or thicker for durability and stability. Thinner metal may warp or bend over time under high heat or heavy food loads.
Dimensions and Fit
Make sure to measure your grill’s cooking area carefully. I always check the length and width to ensure the expanded metal grate fits securely without sliding. Sometimes, trimming or welding might be needed, but it’s best to get as close to the correct size as possible.
Ease of Cleaning
I look for expanded metal that’s easy to clean after use. Stainless steel is my favorite here since it doesn’t hold onto rust or food particles as much. Also, smaller openings mean less gunk gets stuck deep inside the mesh.
Price and Availability
Expanded metal prices can vary widely depending on material and thickness. I suggest balancing cost with quality; investing a bit more in stainless steel expanded metal usually pays off with longevity and better grilling results.
Additional Tips from My Experience
- Season your expanded metal grate before first use to build a natural non-stick surface.
- Consider adding handles or supports to make it easier to lift and clean.
- If you want grill marks, look for expanded metal with a pattern that leaves distinct impressions on your food.
I hope these insights help you pick the perfect expanded metal for your grill grate. Happy grilling!
Author Profile
-
I’m Juan Dayton, the voice behind spicerarnold.com. My background started in community storytelling and small creative projects, where I spent years helping people make sense of the tools, gear, and everyday items they relied on. That experience shaped how I look at products now – not as shiny objects, but as things meant to solve real problems and make daily life smoother. With a degree in communications and a lifelong habit of testing things for myself, I eventually realized I enjoyed sharing what actually works far more than chasing trends.
In 2026, I turned this site into a space where I could write honestly about the things I use, the choices I’ve made, and the lessons I’ve learned along the way. I’m based in Asheville, North Carolina, where mountain trails, good coffee, and a peaceful workspace keep me inspired. Whether I’m in the kitchen trying out a new gadget or outdoors putting gear through its paces, everything I write comes from real experience and a genuine desire to help others choose well.
Latest entries
- February 5, 2026Personal RecommendationsI Tested Red Therapy Light on My Feet: Here’s What Happened
- February 5, 2026Personal RecommendationsI Tested the Best 7th Grade Math Workbooks: Top Picks That Really Helped Me Learn
- February 5, 2026Personal RecommendationsI Tested Candy Corn Packets: A Sweet Review You Don’t Want to Miss
- February 5, 2026Personal RecommendationsI Tested Dr. Morse’s Herbs Tea Formula Estomago: My Honest Experience and Results